Molded parts using bonded soft magnetic material (MBS)
Features
Composite soft magnetic material (MBS) has outstanding magnetic properties.treatment.
It is formed by applying high-density compression molding to soft magnetic powder that has undergone an electric insulation treatment.
- Corresponding to large currents in a compact form By applying our proprietary high-resistance insulation coating technology to pure iron powder with a highly saturated magnetic flux density, we can manufacture cores with sufficient resistivity with very little binder that can handle greater powers with higher duty factors than conventional dust cores.
- High efficiency These parts take advantage of the properties of dust cores that have little excess current loss to achieve performance that surpasses high-grade electromagnetic steel plates at frequencies over 10 kHz, reduced eddy currents, and low iron loss.
- Excellent flexibility for shaping Various kinds of core shapes are possible because pure iron powder has excellent molding properties at comparatively low costs and is well-suited to mass production.
- Compared to steel plates, MBS molded parts offer thinner gaps, smaller footprints, lighter weight, and lower costs.
- Precision parts with complex 3D shapes can be produced even though the manufacturing method is more suited to mass production than machining.
- Powder metallurgy can create composite materials not possible with melted alloys and help further optimize materials.
- Powder metallurgy is environmentally friendly because the manufacturing process prevents material from being wasted
Applications
- Booster reactors for DC-DC converters
- Motors and actuators
- Reactor cores
- Power generators
- Power supplies
- Smoothing reactors for inverters
- Pumps
- Applications in high-frequency magnetic fields
- Low-loss materials
- Composite soft magnetic material cores (iron powder cores, dust cores)
- Composite soft magnetic material axial-gap motor cores (iron powder cores, dust cores)